Energy 16 Advanced Twin-screw Extruder Solutions for Battery Manufacturing

Introducing the Thermo Scientific Energy 16 Twin-screw Extruder

Designed to transform battery manufacturing. This innovative twin-screw extuder is designed to transform battery manufacturing, adding efficiency, scalability, and sustainability to our portfolio. 

 

With advanced mixing technology, reduced solvent usage, and adaptive processing controls for superior material dispersion. To help meet the growing demand for high-performance, eco-friendly batteries, the Energy 16 Extruder empowers manufacturers by improving production capabilities, reducing costs, and shrinking the environmental footprint. The versatile design even allows for dry electrode processing and dry binder fibrillation. By enabling sustainable practices, the Energy 16 Twin-screw Extruder delivers great value and helps battery manufacturers meet the demands of a rapidly evolving market.


Energy 16 twin-screw extruder key features and more

Energy 16 benefits

  • Achieve improved dispersion with less solvent consumption compared to conventional mixing.
  • Facilitate a batch-to-continuous approach, increasing productivity. 
  • Enable dry electrofe processing and dry binder fibrillation, reducing hazardous solvents. 
  • Compact and modular design allows easy incorporation into glove boxes, isolators, and safety cabinets.

Technical specifications

Highlights include customizable screw designs and steel qualities for different battery chemistries; precise temperature control up to 280°C; and a design tailored for high throughput and scalability. The Energy 16 Extruder is perfect for lab and pilot-scale production. 

Twin-screw extruder applications

The Energy 16 Twin-screw extruder revolutionizes battery production. Whether you're aiming for sustainable practices, scaling from lab to pilot production, or exploring emerging battery technologies, this extruder offers unparalleled versatility and efficiency.

Expanded portfolio for battery manufacturing

Learn about the full suite of Thermo Scientific products designed to enhance battery manufacturing. See how our Energy 11 extruder, powder rheology solutions, and many other innovations form a robust portfolio to meet all your production needs.


Energy 16 twin-screw extruder battery manufacturing applications

Sustainable production

The Energy 16 twin-screw extruder supports eco-friendly battery production by reducing waste and minimizing solvent use. Its efficient mixing capabilities ensure consistent quality while lowering energy consumption, making your manufacturing process more sustainable and cost-effective.

Scaling from lab to pilot-scale production

Designed for versatility, the Energy 16 extruder effortlessly scales from lab research to pilot-scale production. Its precise material handling saves time and reduces waste of valuable components. The integration into gloveboxes without modifications ensures seamless transitions, driving innovation and efficiency.

Emerging battery technologies 

Prepare for future advancements in battery manufacturing with the Energy 16 twin-screw extruder. This extruder is ideal for developing solid-state and dry cathode batteries, enabling you to perform dry electrode processing, create proofs of concept, and conduct essential research. Stay ahead in the market by leveraging cutting-edge technology for the next generation of batteries.


Battery manufacturing instrumentation portfolio

Discover our expanded portfolio of analytical and production instrumentation for battery manufacturing. Whether you need material processing controls or rheological measurements, we have the solutions for you.

Thermo Scientific Energy 11 Twin-screw Extruder

  • Compact Design: Ideal for smaller-scale applications and versatile material handling.
  • Efficient: Processes 50 g/h to 5 kg/h with 8 temperature zones for precise control.

HAAKE PolyLab system

  • Versatile Testing: Interchangeable units support various material development tasks.
  • Efficient and Modular: Quick switching between mixers and extruders, controlled by intuitive software.

Powder rheology

  • New to the Portfolio: Innovative analysis of powder flow and shear properties.
  • Enhanced Battery Production: Optimized mixing, coating, and compaction for high-quality electrodes.

For Research Use Only. Not for use in diagnostic procedures.