APEX 500 Rx 制药金属探测器
APEX 500 Rx 制药金属探测器
APEX 500 Rx 制药金属探测器
APEX 500 Rx 制药金属探测器
Thermo Scientific™

APEX 500 Rx 制药金属探测器

借助安全可靠的系统,符合 FDA 针对片剂和胶囊剂生产提供的 GMP 指南。提供资格审查报告。
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货号 APEX500RX
价格(CNY)
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Thermo Scientific™ APEX 500 Rx 制药金属检测器可以在较为苛刻的制药环境中实现经济高效、行业领先的灵敏度,同时满足美国联邦药品管理局 (FDA) 对认可生产的严格要求。

APEX 500 Rx 制药金属检测器是一种用途广泛且可靠的移动解决方案,适合药片压制、胶囊填充和除尘应用。APEX 500 Rx 制药金属检测器采用了多线圈设计,不受产品效应或环境变化的影响;此外,它还具有以下特点:

  • 高灵敏度,可检测小至 0.3mm 的金属片
  • 将产品通量提高到每小时 50 万片剂或胶囊剂
  • 直通式产品流,可杜绝产品损坏
  • 性能验证:使用 Thermo Scientific™ 质量保证测试 (QAT) 和 AuditCheck 功能验证 APEX 500 Rx 制药金属检测器
  • 合规性:持续符合 21 CFR 第 210 和 211 部分的 GMP 要求
  • 可调整性:高度和角度调整手柄
  • 剔除器的组装/拆卸非常容易,便于进行快速清洁
  • 多种孔径尺寸:可根据您的生产线进行定制
  • 用户友好型界面:固态、触摸操作控制面板,采用了图标驱动界面
规格
气源标称值为 5.5 bar (80 psi),最小值为 4 bar (60 psi) - 适用于 AuditCheck 和/或气动剔除器(电子剔除器不需要)
认证/合规cCSAus、CE;ISO9001 认证
通信可选 ModBus 串口或 Ethernet 模块
结构304 不锈钢直线型机箱,可选择镜面抛光。使用的所有塑料均获 FDA 批准。
描述APEX 500 Rx 金属检测器
电气要求85/260 V 交流单相,接地;47/65 Hz,100瓦(最大功率)
适用于(应用)应用范围为片剂和胶囊
IP 防护等级仅限3型外壳,金属探测器和控制面板
输入分配速度传感器、键锁、产品选择 1、产品选择 2、给料 PEC、剔除确认 1 和仓满外部抑制、剔除 1 完成、清除所有警告/警报/故障(可通过菜单进行选择)、外部警报和外部重置
输入应用速度传感器、键锁、产品选择 1、产品选择 2、给料 PEC、剔除确认 1 和仓满外部抑制、剔除 1 完成、清除所有警告/警报/故障(可通过菜单进行选择)、外部警报和外部重置
输入类型6个输入端 - 主动 12VDC+ 12 V 用于输入传感器的辅助电源
工作温度-10°C 至 +40°C(14°F 至 104°F)
输出分配剔除 1、剔除 2、AuditCheck、故障、警报、警告、QAT 灯(可通过菜单进行选择)
输出应用剔除 1、剔除 2、AuditCheck、故障、警报、警告、QAT 灯(可通过菜单进行选择)
输出类型6 个继电器输出;继电器:250V 交流 2A(最大); 50V 直流 1A(最大)
相对湿度20至80%,非冷凝环境
灵敏度可检测小至 0.3 mm 的金属污染物
速度0.5 m/min.(1.7 ft/min) 至 100 m/min(330 ft./min.)(就本系统而言)
语言英语、西班牙语、法语、德语、意大利语、荷兰语、中文、捷克语、俄语、波兰语、泰国语、韩语、巴西葡萄牙语, Spanish, French, German, Italian, Dutch, Chinese, Czech, Russian, Polish, Thai, Korean, Brazilian Portuguese
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常见问题解答 (FAQ)

What is the best inspection technology for dry/kibble pet food?

Metal detection works very well with dry/kibble pet food and treats that do not have a product effect that wet or moist pet foods do. Metal detection equipment provides reliable, cost-effective protection from even the smallest metal contaminants found in pet food production anywhere in a process. If the packaging material contains metal, X-ray inspection would be the right choice. In addition, if there are other contaminant concerns such as stone, high density plastic or glass, X-ray inspection systems will detect these contaminants as well.

Where are the best places along the production line to inspect baked goods and snack products?

There are several points in the baked goods/snack foods production process that benefit from food safety inspection using metal detectors (https://www.thermofisher.com/us/en/home/industrial/food-beverage/food-weighing-inspection/metal-detectors.html), X-ray inspection (https://www.thermofisher.com/us/en/home/industrial/food-beverage/food-weighing-inspection/x-ray-detection-inspection-systems.html), or checkweighing (https://www.thermofisher.com/us/en/home/industrial/food-beverage/food-weighing-inspection/checkweighers.html)technology. They are listed below:

1. Incoming ingredients. Most of the larger bakers demand that their vendors meet specific HACCP objectives. They may require that metal detectors be used, provide proof of inspection, etc. Even with those methodologies in place, some will also inspect incoming ingredients. Typical incoming inspection consists of drop through and bulk flow metal detectors.

2. Dough stage. Before the product is baked or otherwise processed, this is an ideal location to conduct upstream inspection. Metal detectors are the equipment of choice because metal-based packaging is not part of the process at this stage. Bar products are another example. They can be examined right after sheeting, or after the individual bars are cut, or before the product goes into the wrapper. Alternatively, they can also be inspected after packaging.

3. After baking/before packaging. The inspection equipment type will depend on the product type and whether or not its formulation creates a “product effect”. Warm, moist, high salt content products such as breads are more suited toward X-ray equipment, while metal detectors perform well with typically-inert snack foods. Checkweighers can also be located at this stage to make sure that the product weight falls within the min/max specifications and will not create problems (such as line stoppages due to oversize) at the packaging stage. Checkweighers can also be used to confirm that all of the late-stage filling components, such as icing and other toppings, have been properly dispensed.

4. After packaging. The recommended inspection equipment type is dependent on the packaging material or combination of materials that have been selected for this product. Metal components such as aluminum foil trays or metalized firm structures are much more suited to X-ray inspection. Flexible materials without a metal component, paperboard folding cartons and/or a combination of the two, work very well with metal detectors. Checkweighers are frequently located at this stage of the operation.

5. After case packing. Some bakers or processors prefer to inspect after the final packaging stage: case packing. This is typically done via X-ray inspection, provided that the unit is large enough to accompany a case. In addition to inspection, the X-ray system's ability to detect missing pieces will help ensure that the specified count has been loaded into the case. In certain situations, especially when X-ray inspection is not included at the end of the line, checkweighers are placed here to ensure that the proper number of packages are contained inside the case.

What is the best inspection technology for frozen baked goods?

Food metal detectors (https://www.thermofisher.com/us/en/home/industrial/food-beverage/food-weighing-inspection/metal-detectors.html) work extremely well with frozen baked goods which no longer have a product effect that “just out of the oven” versions do. The challenge is to make sure that the freezer is efficient and is holding the product at the correct temperature. If a product isn't completely frozen, its unfrozen center will have a tendency to look like a piece of metal to the detector.

In addition, many cake and pie products are frozen immediately after production, so some bakers choose to inspect after the items are case packed using food X-ray inspection (https://www.thermofisher.com/us/en/home/industrial/food-beverage/food-weighing-inspection/x-ray-detection-inspection-systems.html) equipment that can accommodate the case size.

What is the best inspection technology for cakes and pies?

The recommended food safety inspection machinery type for cakes and pies is dependent on the packaging materials used. Since most pies are in aluminum foil pans, food metal detectors (https://www.thermofisher.com/us/en/home/industrial/food-beverage/food-weighing-inspection/metal-detectors.html) can be useful to examine ingredients and dough. However, after the pie has been placed into the pan and/or folding carton, X-ray inspection (https://www.thermofisher.com/us/en/home/industrial/food-beverage/food-weighing-inspection/x-ray-detection-inspection-systems.html) should be used. Cakes also sometimes rely on aluminum foil pans, folding cartons, and metalized film, so the inspection solution recommended is also X-ray.

What is "product effect" for food products?

“Product effect” occurs when a product has a conductive property which affects the magnetic field generated by the food metal detector (https://www.thermofisher.com/us/en/home/industrial/food-beverage/food-weighing-inspection/metal-detectors.html). This is typically found in high salt, high moisture product environments. For example, warm bread coming out of the oven, coupled with its salt content, tends to have a high product effect. This negatively impacts the metal detector's ability to distinguish between actual non-ferrous metal contaminants and the false signal given by the combination of typical product attributes. This is further complicated by the varying densities, air bubbles, and other physical characteristics of each loaf, since no two loaves are exactly the same (there also are variations between bread types). In these situations, food X-ray inspection equipment will produce significantly better results since product effect is not a factor.