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Scalable perfusion workflows from development to production

Scaling Chinese hamster ovary (CHO) perfusion can introduce shifts in nutrient demand, viability, and medium consumption that complicate steady-state operation and increase costs as cultures intensify. These pressures often slow development or limit performance on a larger scale. Gibco High-Intensity Perfusion (HIP) CHO Medium is formulated to help stabilize these conditions by supporting controlled growth and predictable behavior at a range of working concentrations. Its Advanced Granulation Technology (AGT) format helps streamline preparation, enabling reproducible use from development through commercial production.


Benefits of Gibco High-Intensity Perfusion CHO Media

Gibco High-Intensity Perfusion CHO Media support continuous culture by maintaining cell health and controlled growth across perfusion modes. Some potential benefits include:

  • High viable cell density at low Vessel Working Volume
  • Helps maintain viability over extended perfusion
  • Enables reliable productivity across CHO platforms
  • Allows flexible medium concentration adjustments

Performance across CHO cell lines

Enable continuous, high-density perfusion

Continuous perfusion processes rely on stable cell growth, balanced nutrient delivery, and efficient medium preparation to maintain high viable cell density over extended runs. Gibco High-Intensity Perfusion (HIP) CHO Medium supports these conditions by helping sustain steady viability at low VVD exchange rates and under a range of culture concentrations.


Ordering information

High-Intensity Perfusion CHO Media

Support perfusion with CHO media

CHO processes rely on media that maintain cell health, support metabolic stability, and perform consistently as cultures intensify. Gibco CHO media are formulated to meet these needs across fed-batch and perfusion formats, helping teams manage nutrient delivery and reproducibility at each stage of development

Gibco Dynamis Medium

Designed for upstream CHO applications, Gibco Dynamis Medium supports predictable growth and protein expression during scale-up. Its balanced formulation and cGMP-quality manufacturing help maintain consistent metabolism and viability across CHO systems.

Gibco Efficient-Pro Medium and Feeds System

Gibco Efficient-Pro Medium and Feeds System supports high protein expression in CHO-K1, CHO-S, and DG44 cultures. Its nutrient profile is designed to maintain cell health and product attributes, helping streamline fed-batch development and scale-up.


Explore other media for consistent cell growth

Beyond CHO workflows, Gibco cell culture media support consistent performance across a range of cell types and production systems. These formulations help maintain viability, growth, and reproducibility from early development through manufacturing.

Advanced Granulation Technology


AGT is a dry-format alternative to liquid media that maintains performance while simplifying reconstitution. Its uniform composition supports preparation efficiency and scalability in bioprocessing environments.
 

Diploid cell culture media for vaccine production

Gibco diploid cell culture media are serum-reduced, chemically defined formulations developed for viral vaccine production using MRC-5, WI-38, and CEF cell lines. They support reliable attachment, viability, and scale-up across manufacturing stages.

Virus production media and reagents

Gibco virus production media and reagents support suspension and adherent workflows used in viral vaccine and vector manufacturing. Formulations help maintain cell growth, support reproducible output, and align with cGMP production expectations.

Explore mAb bioprocessing solutions

As monoclonal antibody (mAb) programs progress, differences in cell behavior, purification steps, and process control can affect scale-up. Thermo Fisher Scientific supports these needs with upstream and downstream processing solutions that help maintain continuity from clinical to commercial manufacturing.

Integrated solutions across perfusion workflows


Maintaining steady-state perfusion depends on how well cell retention, nutrient delivery, and bioreactor control work together. When these elements are managed separately, small variations can accumulate and affect cell culture stability. Feeds and supplements, as well as bioreactors, help teams match system design with the demands of high-density perfusion from development through production.

Find the right media formulation for your process

Selecting an appropriate medium can influence cell behavior, productivity, and reproducibility as workflows advance. Custom media development enables teams to tailor component profiles, address cell line-specific requirements, and evaluate performance at multiple scales

Frequently asked questions

Continuous perfusion requires controlled nutrient delivery and stable cell behavior over long culture periods. HIP CHO Medium is formulated to help maintain these conditions by supplying nutrients at levels that support growth at low VVD exchange rates. In extended runs, cultures have shown steady viability with limited shifts in metabolism. These characteristics help support high-density operation under continuous perfusion conditions.

HIP CHO Medium can be evaluated in N-1 and intensified fed-batch formats where cultures require controlled growth and stable viability at higher cell densities. Its component profile supports cell expansion under conditions with increased passage frequency or elevated starting densities. In these applications, nutrient availability and metabolic behavior remain important factors to monitor as cultures approach higher cell concentrations. Results from internal studies indicate that HIP CHO Medium can maintain growth and viability in these intensified formats when process parameters are optimized to align with perfusion-based conditions.

HIP CHO Medium has been evaluated with several commonly used CHO hosts, including CHO-S, CHO-K1, CHO-GS, and DG44. Across these systems, cultures have shown stable growth and viability under perfusion conditions when operated at low VVD exchange rates. Differences in behavior between cell lines may require adjustment of seeding density, retention strategy, or operating parameters. In general, each of these CHO platforms has demonstrated consistent performance when paired with process settings suited to perfusion operation.

HIP CHO Medium is designed for continuous operation, where nutrients are supplied at low exchange rates and cells remain in culture for extended periods. Standard batch-fed formulations are typically optimized for periodic nutrient additions and shorter culture duration. These differences influence how cells respond to nutrient levels, byproduct accumulation, and overall metabolic conditions. In perfusion testing, HIP CHO Medium has supported steady viability and controlled growth under conditions that differ from those used in fed-batch operation.

HIP CHO Medium supports the perfusion stage of CHO processes by maintaining growth and viability under continuous operation. In a broader workflow, it accompanies upstream media, such as Gibco Dynamis Medium and the Efficient-Pro Medium and Feeds System, used in cell expansion and fed-batch development. These components can be evaluated together to manage nutrient needs as cultures progress toward higher densities. HIP CHO Medium offers a perfusion-specific option that aligns with scalable upstream strategies.

HIP CHO Medium is manufactured under cGMP conditions with controls that help support lot-to-lot consistency and documentation needs. The formulation is animal origin–free (AOF), which reduces variability associated with raw materials and supports regulatory expectations for upstream materials. Production is supported by Thermo Fisher Scientific's global supply network, which helps maintain reliable availability across regions. These factors contribute to consistent performance as processes move from development to clinical and commercial stages.

Cell culture resources


The Cell Culture Resource Hub brings together protocols, application notes, troubleshooting guides, and reference materials to support upstream work across CHO, HEK, stem, and primary cell systems. These resources include media preparation guidance, selection tools, and training materials.

Optimize perfusion with HIP CHO media

HIP CHO media

For research use or further manufacturing. Not for diagnostic use or direct administration into humans or animals.